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classed as sheet, also called "strip" (thickness less than 3 mm,) or plate (thickness more than 3 mm). In profile rolling, the final product is either a round rod or other cross sections shaped products such as structural sections (beam, channel, joist, rails, etc). The initial breakdown of ingots into blooms and billets is done by hot-rolling.
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•Roll-strip contact length L •Average strip width w –despite the fact that spreading, or an increase in width, may actually occur if edger mills are not used •Average true stress of the strip in the roll gap Y avg •Assumes no friction and thus predicts lower roll force than the actual value •Power per roll (SI units)= pFLN / 60,000 kW
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This calculator computes the estimated engine or motor horsepower from elapsed time. Elapsed time is the duration a vehicle takes to complete a run in a competition. This rich Internet app uses the quarter mile distance or 400 meter track. Note: This is a rough and quick estimate of engine horsepower. There are many factors which affect horsepower.
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The Hot Rolling Process The primary function of the Hot Strip Mill is to reheat semi-finished steel slabs of steel nearly to their melting point, then roll them thinner and longer through 12 successive rolling mill stands driven by motors totaling 77,000 hp, and finally coiling up the lengthened steel sheet for transport to the next process.
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been developed for hot or cold mill processes. The Brit-ish Iron and SteelResearch Association (B1SRA) AGC method based on the gaug meter principle and the feede forward AGC method using the delivery time of the strip have been widely utilized in steel rolling mills [3]. Strip products thickness precision is an important quality parameter.
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An annealed copper strip 228 mm wide and 25 mm thick is rolled to a thickness of 20 mm in one pass. The roll radius is 300 mm, and the rolls rotate at 100 rpm. Calculate the roll force and the power required. For annealed copper, it has a true stress of about 80 Mpa in the unstrained condition and at a true strain of 0.223, true stress is 280 Mpa.
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G. Engberg, L. Karlsson, in Fundamentals of Metallurgy, 2005 11.5.1 Hot rolling. Mill data from the hot strip mill has been used to calculate the mean flow stress in each pass, assuming the material to be elastic – ideally plastic. The roll force model used was a classical slab method with constant friction assumed in the roll gap. For the roughing mill (reversible 4-high) both roll force ...
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Milling Horsepower Calculator. Calculate the horsepower required for a milling operation based on the feed rate and depth of cut, which are used to determine the material removal rate (or metal removal rate). Also required is the unit power, which is a material property describing the amount of power required to cut that material.
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Dunkirk hot strip mill. This modernization measure ensures the operational reliability of the drive train, prepares the mill for a future extension and reduces mill maintenance. The rougher R5 is the last of four non-reversing stands in the five-stand roughing mill of ArcelorMittal's hot strip mill in Dunkirk, France.
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Lets take the previous example of 600feed, 2Radial & .250 Axial it gives. Material Removal Rate = 300 cu.In/min. now per the above mentioned Calculator Req. HP = 300/3, which is 100HP. Now using GWizard with the same parameters .. The MRR =300 and HP = 63 HP.
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– Calculate roll separation force ("rolling force") and torque – Processing Limits – Calculate rolling power. Prof. Ramesh Singh, Notes by Dr. Singh/ Dr. Colton 13 Flat Rolling Analysis • Consider rolling of a flat plate in a 2-high rolling mill
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Formula (5) is used in making tabulations for mill use. As used in these formulas the specific gravity of the ore is obtained simply by weighing a liter of mill pulp, then drying and weighing the ore. With these two weights formula (2) may be used to obtain K, and then formula (1) to convert to S, the specific gravity.
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Abstract. Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von Kármán's equation of equilibrium. Although applying strictly to the rolling of ideal plastic-rigid materials, these equations may be ...
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Secondary scale on hot strip and the impact on wear is another issue. Stresses from Hertzian pressure in 4-high cold mill back up rolls were measured years ago, the results were never published, but of high interest - also, maybe later. K. H. Schröder July 2003 K. H. Schröder: A BASIC UNDERSTANDING OF THE MECHANICS OF ROLLING MILL ROLLS
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MRR = .200 x 1.64 x 19.5 = 6.4 in3/min. For horsepower at the motor (HPm), use formula: HPm = HPC/E. In determining horsepower consumption, "K" factors must be used. The "K" factor is a power constant that represents the number of cubic inches of metal per minute that can be removed by one horsepower.
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For horsepower at the motor (HPm), use formula: HPm = HPc HP m = 4.1 = 5.1 E.8 In determining horsepower consumption, "K" factors must be used.The "K" factor is a power constant that represents the number of cubic inches of metal per minute that can be removed by one horsepower. NOTE: "K" factors vary depending on the hardness of ...
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Mr. Gasket Hot Rod Calc Street and Strip Performance Calculator. Mr. Gasket's Hot Rod Street and Strip Performance Calculator is the world's first ET ... carb size, volumetric efficiency, mill amount, horsepower, torque and more.
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